SP3000 Robotic Welding Cell
System Configuration and Features
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Cell Configuration
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Single- or multi-arm robotic layouts, up to three robots
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Common base platform for fast installation
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Powder-coated fabrications
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Lag and leveling bolts
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Servo Positioner and Mechanical Components
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SP3000 servo positioner
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Dual servo headstock with tailstock
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Up to 3,000 lbs. per side payload capacity
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Up to 144 in. span and 40 in. swing diameter
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Hollow-center Nabtesco RV reducers for fixture plumbing and wiring
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Nabtesco RV reducer gearbox on main sweep axis with hollow center
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Internal cable and harness routing
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Welker shot pin redundant locating with heat-treated locators and pockets
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Robot and Welding Equipment Compatibility
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Designed for FANUC, OTC, or Yaskawa Motoman robots
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Lincoln Electric, Miller, or OTC Daihen welding packages
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Compatible with major welding torch manufacturers’ hardware
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Controls and Safety
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Allen-Bradley CompactGuardLogix safety PLC with standard 12 in HMI
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Keyence cascaded light curtain protection at operator station
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Dual interlocked sliding access gates
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Optional Features
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Imperial Systems smoke removal shroud and filtration
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Offline programming and digital twin cell environment
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Robot Packages
Fanuc Arcmate Robots
Fanuc ArcMate Robots - Arcmate 100iD, 120iD with R30iB+ controls
Premier Automation is a Level III Fanuc integrator. We utilize features like Advanved DCS and Safety over Ethernet I/P for seamless integration into our safety systems. Many other features such as Coordinated Motion, Torchmate, TAST Through Arc Seam Tracking, Touch Sensing
Digital interface with the welding power supply of your choice from Lincoln, OTC Daihen, Miller, or Fronius.
Yaskawa Motoman Robots
Motoman Robots - AR1440, AR1730 with YRC1000 controls.
Premier Automation is a Yaskawa Motoman Solutions Provider. We utilize features like FSU and Safety over Ethernet I/P for seamless integration into our safety systems. Many other features such as Coordinated Motion, Through Arc Seam Tracking, Touch Sensing
Digital interface with the welding power supply of your choice from Lincoln, OTC Daihen, Miller, or Fronius.
ABB Robots
ABB MIG Welding Robots - IRB1520iD, IRB1600, IRB2400, IRB2600, IRB2600iD
ABB is a leading supplier of welding robots and complete welding packages. Purchasing all equipment and software from one supplier simplifies ordering and shortens delivery times. And because all components are designed and tested to be seamlessly integrated you can trust them to work together smoothly. Regardless of the welding process you use, be it Arc Welding, Spot Welding or Laser Welding, ABB has the perfect solution to meet your exact needs.
Welding and Torch Packages
Lincoln Electric
Lincoln R450 welding power supplies with or without integrated chiller system. STT process modules available. Lincoln AutoDrive feeder system. Optional bluetooth connection. Arclink over Ethernet comms to robot control. Powerconnect technology for 200-600v input. Equipped with welding modes including nickel, stainless, low and high alloy.
OTC Daihen
OTC Daihen Welbee P400, P400L and P500L as well as Welbee II P400 have you covered. Get TIG like beads using the P400 Welbee II DC pulse and DC Wave Pulse techologies. Materials from aluminum, stainless, titanium, zinc coatings, carbon and or high alloy steels. Low spatter, excellent quality welds. Digital or analog communication to most all robot controls. Analog comms available for older robots without digital welding comms. Water coooled available with integrated chiller packages.
Torches
American Weldquip products are American Made built right in Akron Ohio. Throug-arm or over-top style guns, air-cooled or water-cooled. We also offer torches from Tregaskiss, Binzel, Tweco, and Pac-Mig
Torch Cleaning System
American Weldquip Robo-Quip nozzle cleaning station features a clean, sinple design. Uncomplicated, it does not have on-board controls like other competitors models, all the while still offering the same advanced features such as Ethernet I/P comms. Multiple nozzle reamers are available to fit your torch. Other torch cleaning systems are available if requested.
Technology Packages
Offline Programming / Digital Twin
Digital Twin - the future of robotics is advancing rapidly. Offline programming is going to be a solid part of that future. Premier Automation works with native OLP packages like Fanuc Roboguide, Motoman Motosim, and ABB RobotStuidio, as well as robot agnostic systems like Visual Studio. We can create accurate and realistic simulations for visual representations, and offer a complete digital twin system for full offline programming.
Olis Connect
Remote control of your production environment makes it easy for offsite expertise to tackle problems causing downtime. Your automation experts can simply log in through Olis Co, see the issue from multiple angles, control the robot to perform corrective actions, and visually confirm the fix has worked remotely. Root cause analysis has never been easier—or faster!
Air Filtration and Smoke Removal
Airport, Shadow, and CMAXX
Not much has changed in the design of the welding hood, at least until now. The Air-Port eliminates the weaknesses of standard hoods. It also brings its own unique set of patent pending benefits seen nowhere else. For standard and robotic welding, the Air-Port offers the first true new innovations in welding hood design. Other welding hoods stand on four or more legs that bend or break. You can settle for poorly made or makeshift products. You can order hoods, which can have a ten week lead time and will still require you to cut and modify them onsite. Many take hours, several people, and even a forklift to install. Your new option is the Air-Port. The Air-Port arrives ready to use. The ductwork is pre-installed into its two compact, low-footprint legs. Optional built-in spark traps give you another industry first in welding hood safety. Adjustable dampers built into the hood make it easy to balance the air flow for your needs. With the concave hood shape, the Air-Port captures more smoke and fumes. The Air-Port arrives on a pallet and can be installed by two people in less than an hour. Ductwork built into the cross beams hooks to your ductwork, with no holes to cut. The hoods can be lined up in a modular arrangement for a clean, efficient shop. The two-legged design leaves plenty of room to move around, so the Air-Port will not block people from getting where they need to be.
Contact us for pricing options for Airport, Shadow and CMAXX line for your robotic welding systems. All of Premier Automation's systems are fully compatible with all Imperial Systems robotic fume extraction systems.
